Process Tools

Evaporator Design

Theory

Evaporator Design Calculator

Design single and multiple effect evaporator systems with steam economy

Input Parameters

Steam temperature: 131.8°C

Typical: 1000-2000 for food, 1500-2500 for chemical

Higher for concentrated solutions

Material Balance

Product flow:2000 kg/h
Water evaporated:8000 kg/h
Concentration factor:5.00x

Steam Consumption

3-Effect System
3333
kg/h steam
Steam Economy
2.40
kg water/kg steam

Single Effect Comparison

Steam consumption:8000 kg/h
Economy:1.00
Steam savings:58.3%

Heat Transfer Area

Total Area (all effects)
47.1
Per effect: 15.7

Performance Details

Heat duty:7279 MJ/h
ΔT per effect:28.6°C
Evaporation per effect:2667 kg/h

Temperature Profile

Steam (Effect 1)131.8°C
Effect 1 vapor101.2°C
Effect 2 vapor70.6°C
Effect 3 vapor40.0°C

Design Recommendations

  • Significant steam savings vs single effect (58%)
  • Consider backward feed for highly viscous products

Learn More

Understand the principles of single and multiple effect evaporation, steam economy, boiling point elevation, and feed flow arrangements.

View Theory & Examples