Process Tools

Fired Heater

Theory

Fired Heater & Furnace Calculator

Calculate heat duty, thermal efficiency, fuel consumption, and flue gas properties

Process Conditions

Typical: 10-20%

Furnace Performance

Heat Duty
1389
kW
Thermal Efficiency
79.2%
LHV basis

Fuel & Combustion

Fuel Consumption:131.6 Nm³/h
Heat Input:1754 kW
Air/Fuel Ratio:17.3
Flue Gas Temp:230 °C

Heat Distribution

Radiant Section:903 kW (65%)
Convection Section:486 kW (35%)

Heat Balance

Absorbed by Process:79.2%
Stack Loss:52.8%
Radiation Loss:34.3%
Other Losses:12.9%

Optimization Tips

  • ✓ Excess air in optimal range

Heat Balance Diagram

Fuel Energy
1754 kW
100%
Process Heat
79.2%
Stack Loss
52.8%
Radiation
34.3%
Other
12.9%

Learn More

Understand the principles of fired heater design, radiant heat transfer, Stefan-Boltzmann law, and thermal efficiency optimization.

View Theory & Examples